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Are you looking for a machine that executes especially the precise, small EDM work with high long-term precision? With the genius 602, we offer a machine with the same control system as our large machines – and it shows in the precision. The difference: the genius 602 fits into every company. It is accessible from three sides, has a relatively low weight and is the most space-saving EDM machine on the market in its class. In relation to its size, it offers a maximum dielectric fluid height above the table, and the tank is integrated into the base, fully retractable and continuously variable.
The temperature of the dielectric fluid is automatically controlled via a thermostat. The rigid cast iron construction with pre-stressed anti-friction guideways avoids vibrations and thus ensures stability. Even on unstable floors, the three-point set-up ensures a continuously uniform alignment. The travel range of the genius 602 optimally utilises the size of the table, making the machine suitable for a wide range of tasks. In addition, it also allows you to take a first step towards automation.
| Travel distance X – Y | 350 x 250 mm |
|---|---|
| Travel distance Z | 315 mm |
| Table: Length x width | 576 x 400 mm |
| Distance: Table – sleeve w / o chuck max. / min. | 550 / 240 mm (optional 615 / 305 mm) |
| Dielectric fluid above table | 365 mm |
| Overall dimensions (w x d x h) | 900 x 1680 x 2540 mm |
| Total weight (w / o fluids) | 2000 kg |
| Workpiece weight | 500 kg |
| Electrode weight w. rot. head | 15 kg |
| Electrode weight w / o rot. head | 50 kg with man. safety |
| Rapid traverse speed X – Y | 2 m / min |
| Rapid traverse speed Z | 4 m / min |
| Resolution X – Y – Z | 0.001 mm |
| Resolution C | 0.001° |
| Dielectric fluid consumption | 250 litres |
| Generator | genius magic3 |
| Operating current | 50 A |
| Suction capacity | 200 m3 / h (55 l / sec) |
| Required cooling capacity | 2.5 kW |
| Floor load | 3.5 N / mm2 |
| Number of adjustable feet | 3 |
| Weight per foot | 1 t |
| Diameter of base plate | ø 60 mm |
| Flow rate (air) | 10 l / min |
| Required air pressure | min. 6 bar |
| T-slots: number / width / distance | 4 slots / 10 mm / 3 x 100 mm |
| Paper cartridge filter | 3 pcs. |
| Flushing device | 3 Pressure ports 1 Suction connection 1 Fine amount pressure port |
| PROGmodEDM | Programming software |
| Electrode changer | 16-fold |
|---|---|
| Change system Multi-Change | Robot system Chameleon: All-in-one solution for all Pallet and electrode combinations |
| Sleeve system, pallet system | EROWA, 3R, Hirschmann, POWERGRIP, Mecatool, etc. |
| C-module | for carbide metal working |
| O-module | for very fine surfaces |
| Flush flow regulator | 15-fold |
| Flushing device | expandable to 14 connections |
| Q-axis | 5th EDM axis |
| Rotation head | up to 700 r / min |
| High pressure flushing device | possible |
| JOBmodEDM | order control system |
| IDENTmod | Identification |
| Temperature compensation | possible |
| High pressure flushing | possible |
Dielectric level above table: 365 mm
for maximum transmission speeds and robustness
The genius 602 with the Handlingsystem Chameleon forms the Smallest automated system. With dimensions of 3650 x 2300 mm, this unit is ideal for very small workshop situations.
