Transclean - stand-alone and automatic cleaning station

Transclean
stand-alone and
automatic cleaning station

for tools, workpieces and electrodes

Save costs – increase efficiency.

That is Transclean‘s greatest advantage. Because timeconsuming manual cleaning becomes a thing of the past when you use this system. Workpieces, electrodes, tools – everything is automatically cleaned while your employees follow more important process workflows. And the best thing is: By integrating the cleaning station into fully automatic operation, you are closing the last gap in your process chain. With it you also have your measuring
process automatically under control.

The USPs at a glance

  • Cleans workpieces, tools and electrodes
  • Suitable for all clamping systems
  • Stand-alone operation
  • Use in all fully automated cells
  • Use in mono cells, e.g. milling cell with minimum
    charge lubrication or eroding cell
  • Can be used as transfer station
  • Different washing programmes can be selected
  • Washing fluid can be regenerated
  • Economical energy consumption
  • Plug and play – just set-up and start

The result counts

Whether fully automated or stand-alone – the Transclean provides perfect results. It starts with the commissioning process: Set-up and start – cleaning using the Transclean is child‘s play, particularly in stand-alone operation. In the fully automated process, Transclean is operated through the Chameleon handling system and controlled by the zuk software. Alongside cleaning, the Transclean also takes over the task of a transfer station. Which means there are several arguments in favour of you installing a Transclean in your plant: Improved processing times and higher quality while saving costs at the same time.
Quite simply a clean solution.

Technical specifications

Aufbau Transclean

ZK-Cleanfit Cleaning fluid 

ZK-Cleanfit

Going easy on resources

Our engineers have thought of that, too. The special cleaning fluid develops low flash-off, which escapes
when the doors are opened, however. Special safety precautions and protective measures are thus not
required. The fluid can also be reused at any time. It is cleaned in the closed Transclean system, dirt particles
are filtered out. The cleaned fluid is fed back into the fluid tank and used again during the next washing process. This goes easy on the environment and material requirements.

ZK-Cleanfit

This is the name of the fluid that makes sure your parts get cleaned. Its composition is specially geared to the requirements of tooling and mould building and the dirt deposits that occur there. The fluid is exclusively available through Zimmer&Kreim.

Machine Data

数据库 (宽 x 深 x 高) 1.540 x 1.000 x 2.400 mm
重量 1200 kg
功率 6 kW / 400 Volt
纳污槽 170 l
金属屑箱 2,3 l
工作液槽 180 l
托盘尺寸(最大) 600 x 400 x 300 mm (x, y, z)
托盘重量 (最大) 250 kg
主轴及托盘系统 PARTOOL: PowerGrip
Erowa: ITS, UPC,
PowerChuck
3R: Makro, Dynafix

Installation plans

  • Chameleon with 9 magazines; 2 pcs. genius 700; Röders RXP 600DSH; Röders RXP 500DS; Transclean; measuring machine Zeiss Contura; 2 pcs. loading stations

    • Cell Type:

      Multitechnics-cell

    • Technologies:

      测量, 清洁, 电火花加工, 铣

    • Manufacturers:

      Röders, Zeiss, Zimmer&Kreim

    • File with 3D plan [gif | 76 KB]

  • Chameleon with 4 magazines; 2 pcs. genius 700; 2 pcs. Yasda YBM640; Makino V33; Transclean; measuring machine Zeiss Duramax

    • Cell Type:

      Multitechnics-cell

    • Technologies:

      测量, 清洁, 电火花加工, 铣

    • Manufacturers:

      Makino, YASDA, Zeiss, Zimmer&Kreim

    • File with 3D plan [gif | 88 KB]

  • Chameleon with 4 magazines; 3 pcs. genius 700; Transclean; measuring machine Zeiss Vista and optical measuring machine

    • Cell Type:

      Multitechnics-cell

    • Technologies:

      清洁, 电火花加工, 铣

    • Manufacturers:

      Zeiss, Zimmer&Kreim

    • File with 3D plan [gif | 90 KB]

  • Chameleon with 3 magazines; 2 pcs. genius 700; Transclean; measuring machine Zeiss Vista; 1 pc. Röders RFM 600DS

    • Cell Type:

      Multitechnics-cell

    • Technologies:

      测量, 清洁, 电火花加工, 铣

    • Manufacturers:

      Röders, Zeiss, Zimmer&Kreim

    • File with 3D plan [gif | 67 KB]

  • Chameleon with 2 magazines; 2 pcs. genius 700; measuring machine Wenzel; Transclean

    • Cell Type:

      Multitechnics-cell

    • Technologies:

      测量, 清洁, 电火花加工

    • Manufacturers:

      Wenzel, Zimmer&Kreim

    • File with 3D plan [gif | 102 KB]

Show all installation plans